A shekarar 2018, kamfaninmu ya yi nasarar sanya hannu kan kwangilar gyaran tuki mai inganci na tsawon shekaru uku tare da Kamfanin Zhonghaiyou Zhanjiang don ci gaba da kula da tukin mota mai inganci na Zhonghaiyou Zhanjiang VARCO TDS-9SA TDS-10SA TDS-11SA.
Ana aiwatar da tsare-tsaren kulawa bisa ga ƙa'idodin masana'antun NOV.
Abubuwan da ke cikin taron bita da kuma kula da su:
1. Cire murfin tuƙi na sama
1. Cire duk wasu kayan gyara da ba na kayan aiki ba, igiyoyin waya da sauran kayan bushewa da ke kan kayan, a zubar da mai a cikin kayan aikin, sannan a tsaftace saman drive da kuma wurin haɗa hanya sosai.
2. A wargaza manyan wuraren da aka haɗa BOP a wurin rijiyar sannan a sassauta su.
3. Yi alama a cire sassan lantarki (kebul, firikwensin, bawul ɗin maganadisu, maɓallan matsi, da sauransu) da sassan hydraulic (silinda na hydraulic, bututu, tubalan bawul, da sauransu).
4. Cire haɗin bututun sarrafa bututun PH55 da kuma haɗin kan juyawa.
5. Rushe haɗa fanka, haɗa birki, haɗa injin hydraulic, haɗa babban injin, tankin mai da zoben ɗagawa, sannan a cire harsashin injin gaba ɗaya.
6. Cire haɗin kan mai juyawa gaba ɗaya.
7. Cire haɗin injin sarrafa bututun PH55 gaba ɗaya.
8. Warware babban toshewar bawul gaba ɗaya sannan a cire dukkan bawuloli, kayan haɗin bututu, filogi, da sauransu.
9. Cire dukkan silinda na hydraulic, tank da tankunan mai gaba ɗaya.
2. Dubawa da fenti
1. A yi amfani da na'urar gano lahani ta ultrasonic da magnetic a kan bututun tsakiya, beli da beli, sannan a bayar da rahoton gano lahani.
2. Yi binciken ƙwayoyin maganadisu a kan harsashin kai mai juyawa, harsashin akwatin gear, kafadar bearing da zoben dakatarwa, sannan ka bayar da rahoton dubawa.
3. Jikin babbar na'urar TDS-10SA
1.2.3.3.1. Haɗa famfo/motar haƙa rami
1. akwatin gear
A) Tsaftace akwatin gear, cire man da ke shiga, sannan a maye gurbin bututun mai da ya lalace.
B) Sauya duk bearings na gearbox (babban bearing, ƙananan bearing, gear transmission bearing da babban bearing).
C) Sauya duk hatimin akwatin gear.
D) Duba yadda gears ɗin ke ratsawa a dukkan matakai a cikin akwatin gear, lalacewar gears ɗin, da kuma ko akwai wata alamar tsatsa ko tsatsa a saman haƙori, sannan a ci gaba da amfani da su ko a maye gurbinsu bisa ga ƙa'idodin fasaha.
E) Za a gudanar da binciken ƙwayoyin ultrasonic da magnetic a kan harsashin gearbox, sannan a bayar da rahoton binciken.
F) Haɗa akwatin gear ɗin bisa ga ƙa'idar NOV.
2. Sandwila
A) Duba layin gudu, radial runout da axial runout na spindle.
B) Duba kafadar da ke ɗauke da maɓallan zare na sama da ƙasa da kuma raunuka da lahani a ƙarshen fuskar.
C) Duba lalacewar babban layin shaft sannan a maye gurbinsa gwargwadon yanayin da ake ciki.
D) Sauya duk hatimin da zoben tallafi.
3. bututun wanki, bututun gooseneck da zoben ɗagawa
A) Sauya bututun wanke-wanke, marufi (tushen faifai mai floppy, tushen faifai mai wuya), O-ring da kuma spring mai kamawa.
B) Yi kuskuren zoben da kuma zoben ɗagawa sannan ka bayar da rahoton gano lahani.
4. Injin haƙa rami
A) Sauya babban bearing na mota, hatimi, gasket da kuma kan nono mai.
B) Auna rufin na'urar babban injin.
C) Haɗa babban haɗin motar bisa ga ƙa'idar NOV kuma ku kula da bearings ɗin motar.
3.2. Haɗa kan Rotary
1. Duba hanyar mai ta cikin layin da ke juyawa, harsashin duba barbashi na ultrasonic ko magnetic, sannan a fitar da rahoton inganci.
2. Tsaftace hanyar mai sannan a maye gurbin dukkan hatimin da zoben O na kan mai juyawa.
3. Haɗa kan da ke juyawa, sannan a yi gwajin matsin lamba a kan hatimin kan da ke juyawa bisa ga ƙa'idar NOV.
3.3.Haɗar Mai Kula da Bututun PH55
1. Duba fil ɗin da ke haɗa bututun da kuma kan juyawa.
2. Sauya hatimin silinda na hydraulic da kuma maƙallin matsewa.
3. Sauya hatimin silinda na IBOP na ruwa.
4. Duba tsarin aikin IBOP sannan a maye gurbin abin naɗin zamiya.
5. Haɗa injin sarrafa bututun PH55 da silinda mai riƙewa ta baya don gwajin matsin lamba.
3.4.Taron IBOP
1. Rusa IBOP na sama da na ƙasa (a kula da sassautawa musamman lokacin da dandamalin ya jefa na'urar tuƙi ta sama)
2. Duba lalacewa, tsatsa da yanayin aiki na IBOP na sama da na ƙasa, sannan a yi maganin kulawa gwargwadon yanayin.
3. Sauya hatimin IBOP ko kuma maye gurbin taron IBOP.
4. Yi gwajin matsin lamba, yi amfani da bawul ɗin IBOP, kuma babu ɓuɓɓugar ruwa.
3.5. Tsarin sanyaya mota
1. A maye gurbin hatimin motar, bearing, man shafawa a nono da gasket.
2. Duba matakin rufin mota na fanka.
3. Sake haɗa tsarin sanyaya fanka sannan a kula da bearings ɗin injin.
3.6. Gyara tsarin birki.
1. Sauya faifan birki da faifan birki.
2. Duba hatimin silinda na ruwa na birki, layin bututun ƙarfe ko kuma maye gurbin silinda na ruwa na birki.
3. Duba ko na'urar shigar da bayanai tana aiki da kyau ko kuma a maye gurbinta.
4. Sake haɗa birki.
3.7. Gyaran skit ɗin sufuri da kuma Carriage.
1. A gudanar da binciken lahani a kan hanyar jirgin ƙasa mai wucewa da kuma hanyar jirgin ƙasa mai jagora sannan a bayar da rahoton gano lahani.
2. Duba fil ɗin haɗin layin jagora kuma maye gurbinsa akan lokaci bisa ga yanayin aiki.
3. Duba ko maye gurbin farantin gogayya.
4. Sauya kayan haɗi da ake buƙata sannan a kulle igiyar tsaro.
3.8 Tsarin na'ura mai aiki da karfin ruwa
1. Duba layin bututun ƙarfe don ganin ko akwai matsala ko kuma an cire shi, sannan a maye gurbin duk bututun roba masu laushi.
2. Duba yanayin aikin famfon hydraulic, gyara ko maye gurbinsa.
3. Duba haɗar farantin bawul ɗin hydraulic sannan a tsaftace kuma a gyara hanyar mai.
4. Duba bawul ɗin solenoid ɗin kuma maye gurbin bawul ɗin solenoid ɗin da ya lalace.
5. Sauya tsarin matattarar mai na hydraulic.
6. Sauya duk haɗin gwajin matsin lamba.
7. Duba duk bawuloli masu daidaita matsin lamba kuma daidaita ko maye gurbinsu bisa ga ƙa'idodin fasaha.
8. Sauya duk hatimin tarawa da hatimin silinda na hydraulic.
9. Gwajin matsi na silinda da tankular ruwa.
10. Tsaftace tankin mai sannan a maye gurbin hatimin da gasket.
3.9 Tsarin shafawa
1. Duba injin hydraulic mai shafawa sannan a maye gurbin sassan da suka lalace.
2. Sauya tsarin matattarar man gear.
3. Sauya hatimin da gasket.
4. Sauya famfon gear.
3.10 Tsarin lantarki
1. Sauya duk maɓallan matsi da masu shigar da bayanai.
2. Sauya bawul ɗin solenoid da layin sarrafa bawul ɗin solenoid.
3. Sauya tubalin ƙarshe da hatimin akwatin mahaɗin.
4. Duba kebul da kebul na sadarwa na kowane ɓangare na babban drive, kuma yi maganin fashewa.
4. Taro
1. Tsaftace dukkan sassan.
2. Haɗa kowace haɗakar sassa bisa ga ƙa'idar tsarin haɗakarwa.
3. Haɗa babban taron tuƙi.
4. Gwajin da ba a cika ba, sannan a fitar da rahoton gwaji.
5. Tsaftacewa da fenti.
5. Kula da VDC
1. Sauya duk maɓallan, alamun ƙararrawa, juyawa ta farko, tachometer da mitar ƙarfin juyi na kwamitin kula da VDC.
2. Duba allon wutar lantarki, na'urar I/O da ƙaho na ƙararrawa na VDC.
3. Duba toshewar kebul na VDC.
4. Duba yanayin VDC sannan a maye gurbin zoben rufewa.
6. Kula da ɗakin canza mita
1. Duba kowace allon da'ira na na'urar gyarawa da na'urar inverter, sannan ka yanke shawara ko za a maye gurbin kayan haɗi bisa ga bayanan ra'ayoyin da sakamakon gwaji.
2. Gwada kayan aikin tsarin sarrafa PLC, sannan ka yanke shawara ko za a maye gurbin kayan haɗin bisa ga bayanan ra'ayoyin da sakamakon gwaji.
3. Gwada na'urar birki, sannan ka yanke shawara ko za a maye gurbin kayan haɗin bisa ga bayanin ra'ayoyin da sakamakon gwaji a wurin.
4. Sauya inshora, na'urar kare hulɗa ta AC da kuma na'urar relay.
7. Kayayyakin gyaran fuska da kuma lokacin da aka kayyade.
1. Lokacin garantin inganci na tuƙi bayan gyara shine rabin shekara.
2. Cikin rabin shekara bayan aikin babban drive, duk sassan da aka maye gurbinsu yayin gyara za a maye gurbinsu kyauta.
3. Samar da ayyukan ba da shawara kyauta da kuma jagorar fasaha.
4. Masu aikin jirgin ƙasa bisa ga buƙatun masu amfani.
5. Lokacin garanti na waɗannan sassan masu rauni shine watanni 3.
